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Editorial
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The growth and recyclability of thermoplastic polyurethanes
Andrea Kohári, Tamás Bárány
Vol. 18., No.5., Pages 459-460, 2024
DOI: 10.3144/expresspolymlett.2024.33
Corresponding author: Tamás Bárány

GRAPHICAL ABSTRACT



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From ground tire rubber to thermoplastic dynamic vulcanizates: Tailoring high-recycled-content TPU compounds by devulcanization and dynamic vulcanization
Andrea Kohári, Tamás Bárány
Vol. 20., No.9., Pages 923-938, 2026
DOI: 10.3144/expresspolymlett.2026.68
The virgin polymer content of thermoplastic polyurethane (TPU) can be reduced with the use of recycled tire rubber, but blend properties strongly depend on the structure of the rubber phase. In this study, we compared TPU-based compounds containing ground tire rubber (GTR), devulcanized GTR (dGTR) and dynamically revulcanized dGTR in terms of mechanical and rheological behavior. GTR-filled blends showed higher tensile strength at the same rubber content, whereas dGTR-containing blends exhibited higher elongation at break up to 40 wt% rubber. Among the thermoplastic dynamic vulcanizates, peroxide-cured blends provided higher tensile strength, higher elongation at break and lower compression set than sulfur-cured blends. The rubber phase also strongly affected melt rheology: dGTR-containing blends showed higher storage modulus (G′) and complex viscosity (η*) than the corresponding GTR-filled blends over the entire frequency range. In contrast, there were only minor rheological differences between sulfur- and peroxide-cured systems, indicating that rubber content had a stronger effect on melt behavior than the curing system. The novelty of this study is the direct comparison of GTR, dGTR and dynamically revulcanized dGTR within the same TPU matrix, showing how the breakdown and partial rebuilding of the recycled rubber network can be used to tune both solid-state properties and melt processability in TPU compounds with high recycled content.
Sustainability in the rubber industry: State of the art
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This is an editorial article. It has no abstract.
Developing thermo-remoldable blends by combining natural rubber bearing benzyl chloride groups with gelatin
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DOI: 10.3144/expresspolymlett.2026.3
The present study has proposed a straightforward method to improve the reprocessability of modified natural rubber (NR) by blending it with gelatin (GT). The reprocessable characteristics of these blends were evaluated based on their remolding capabilities and mechanical recovery performance. In this method, poly(vinylbenzyl chloride) (PVBC) was first grafted onto NR chains to create graft copolymers known as NR-g-PVBC. The benzyl chloride groups in the graft copolymers were subsequently converted into quaternary ammonium groups, referred to as NR-g-QPVBC. This modification enabled ionic crosslinking when NR-g-QPVBC reacted with ethylenediamine tetraacetic acid. Blends were created by incorporating GT powder into the NR-g-QPVBC latex. The optimal loading level of GT was determined to be 30 wt%, as the resulting film exhibited the highest recovery of tensile properties. Initially, the film's tensile strength was measured at 15 MPa. After being remolded at 160 °C, the tensile strength decreased to 9.3 MPa, resulting in a recovery rate of 60.7% and withstanding a tensile strain of 144%. Although the NR-g-QPVBC/GT films could be remolded, their tensile properties declined with increasing remolding cycles. Therefore, this work demonstrated a practical method for producing NR-based films that could be reshaped through hot-pressing after being formed into products, increasing their reusability.
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DOI: 10.3144/expresspolymlett.2025.96
This work introduces an innovative method to enhance the compatibility of nylon-12/natural rubber thermoplastic elastomers by utilizing hydroxyl telechelic natural rubber as a reactive compatibilizer and natural fibers as reinforcement. Hydroxyl telechelic natural rubber was synthesized from natural rubber via oxidative cleavage to carbonyl telechelic natural rubber, followed by reduction with sodium borohydride. Proton nuclear magnetic resonance (1H-NMR) and Fourier transform infrared spectroscopy (FTIR) verified the structure. Incorporating hydroxyl telechelic natural rubber into nylon-12/natural rubber (40/60 wt%) blends significantly enhanced interfacial adhesion, improving tensile strength and elongation at break compared to the uncompatibilized mix. Dynamic vulcanization using phenolic resin achieved an optimal balance of strength and ductility. The incorporation of areca husk fiber enhanced tensile strength, hardness, and solvent resistance, with a slight decrease in ductility and tear strength. Rheological analysis indicated that hydroxyl telechelic natural rubber increased melt viscosity due to improved phase interactions, while dynamic vulcanization reduced the melt flow index through network formation. Solvent uptake experiments confirmed that hydroxyl telechelic natural rubber, areca husk fiber, and SP-1045 vulcanizing agent minimized swelling in isooctane, toluene, and diesel oil.
Disulfide bond and free radical copolymerization endow TPU with reversible cross-linking properties
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Vol. 19., No.3., Pages 311-325, 2025
DOI: 10.3144/expresspolymlett.2025.22
Cross-linking frequently enhanced the mechanical properties of linear polymeric materials; however, it also resulted in the transition from thermoplastic to thermosetting materials, which posed issues from an environmental perspective. Thermoplastic polyurethane (TPU) elastomers were extensively applied across various industries. To improve the mechanical properties of TPU while preserving its environmental benefits, this study integrated radical copolymerization technology to develop a reversible crosslinked TPU. Specifically, the linear polyurethane molecular chains were crosslinked using diallyl disulfide (DADS) as a functional cross-linking monomer. Through radical copolymerization reactions, reversible crosslinks formed from disulfide bonds were created between the linear polyurethane molecular chains, yielding a self-healing reversible crosslinked thermoplastic polyurethane (DSTPU). The study showed that DSTPU could self-heal and dissolve under UV light and alkaline N,N-dimethylformamide (DMF) conditions, achieving 82.2% self-healing efficiency at 3 phr DADS. It dissolved into fine particles in alkaline DMF. Disulfide bonds in DSTPU enhanced cross-linking, boosting 19% oxygen permeability, thermal conductivity (0.218 W/(m·K)), and mechanical properties like tensile stress (11.18 MPa), force (134.13 N), and elongation (548%). These bonds also enhanced aging resistance, cutting ΔYI to 6.0%.
Published by:

Budapest University of Technology and Economics,
Faculty of Mechanical Engineering, Department of Polymer Engineering